GRE (GLASS REINFORCED EPOXY) PIPES

Description

Key Features

1. Corrosion Resistance:
   • GRE pipes are highly resistant to internal and external corrosion, making them suitable for transporting aggressive chemicals, seawater, and other corrosive substances.
   • Unlike metallic pipes, they do not require coatings or cathodic protection, reducing maintenance costs.
2. High Strength and Durability:
   • Designed to withstand high pressures and mechanical stresses, GRE pipes provide excellent structural integrity even under extreme conditions.
   • Their inherent flexibility allows them to absorb shocks and vibrations without cracking or deforming.
3. Thermal Resistance:
   • With excellent thermal stability, GRE pipes can operate in a wide temperature range, typically up to 120°C or higher, depending on the resin grade.
4. Lightweight:
   • GRE pipes are significantly lighter than steel pipes, facilitating easier handling, transportation, and installation, particularly in remote or offshore locations.
5. Low Hydraulic Friction:
   • The smooth internal surface minimizes pressure drops and prevents scaling or deposition, enhancing flow efficiency and reducing energy costs.
6. Non-Conductive:
   • GRE pipes are electrically non-conductive, providing safety in applications where electrical insulation is critical.

Applications

1. Oil and Gas Industry:
   • Widely used in offshore and onshore pipelines for transporting crude oil, natural gas, and production fluids.
   • Ideal for water injection lines, firewater systems, and flowlines due to their corrosion resistance.
2. Chemical Processing:
   • Used for transporting aggressive chemicals, acids, and solvents in chemical plants.
   • Suitable for storage tank piping, scrubbers, and other critical systems.
3. Marine and Offshore:
   • Extensively employed in seawater cooling systems, ballast systems, and desalination plants.
   • Resistant to saltwater and marine growth, ensuring long-term performance in harsh marine environments.
4. Power Generation:
   • Used in cooling water systems, flue gas desulfurization (FGD) systems, and other utility pipelines in power plants.
5. Water and Wastewater:
   • Suitable for potable water systems, sewage lines, and wastewater treatment applications.
6. Mining and Industrial:
   • Used for slurry transport, process water pipelines, and other heavy-duty applications in mining and industrial plants.

Specifications

1. Material Composition:
   • Made from high-strength glass fibers and thermosetting epoxy resins.
   • The combination of materials ensures excellent mechanical, chemical, and thermal properties.
2. Sizes:
   • Available in diameters ranging from 25 mm to 1000 mm or more, with custom lengths as required.
3. Pressure Ratings:
   • Designed to handle pressures up to 40 bar or higher, depending on the application and pipe class.
4. Temperature Range:
   • Typically operates within -50°C to 120°C, with specialized grades for higher temperatures.
5. Standards and Certifications:
   • Manufactured in accordance with standards such as API 15LR, ISO 14692, and ASTM D2996.

Advantages

1. Corrosion-Free:
   • Exceptional resistance to both internal and external corrosion eliminates the need for protective coatings or treatments.
2. Lightweight and Easy Installation:
   • Easier to install and handle than steel pipes, reducing installation time and costs.
3. Low Maintenance:
   • Requires minimal maintenance due to its resistance to scaling, fouling, and corrosion.
4. Energy Efficient:
   • Low friction loss and smooth interior surfaces enhance flow efficiency and reduce energy consumption.
5. Long Service Life:
   • Engineered for durability, with a lifespan of over 20-50 years depending on operating conditions.
6. Customizable:
   • Can be tailored to specific pressure, temperature, and chemical resistance requirements.