Removable Brush Holders

Removable Brush Holders

Removable Brush Holders by are a smart, field-proven solution for simplifying and improving generator brush maintenance. Designed to replace cartridge, plug-in, and magazine-style holders, EASYchange holders make it safer and easier to change brushes while the generator is online.With over 40,000 units installed worldwide, this patented system improves safety, reduces the risk of ring fires, increases reliability, and extends collector ring life. They also integrate with the Brush Condition Monitoring system, enabling data-driven maintenance for optimal performance.

Key Features

• Compatible with most OEM and aftermarket brush holders with minimal modifications

• Allows brush replacement, inspection, and cleaning safely away from the unit

• Uses the same carbon brush grade currently used in your system

• High-quality materials reduce common maintenance issues such as arcing and excessive wear

• “Pistol grip” design simplifies handling and prevents incorrect installation

• Enables online brush changes to avoid unnecessary downtime

• Designed to integrate with the Brush Condition Monitoring for full system visibility

• Most retrofits completed in 1–2 days

Key Benefits

• Improves safety for maintenance teams by enabling offline handling of brushes

• Minimizes forced outages and risk of ring fires by supporting safe online changes

• Reduces long-term maintenance costs through durable materials and easy inspections

• Increases generator reliability by reducing common brush and rigging issues

• Extends the life of collector rings by ensuring proper brush contact and alignment

• Simplifies retrofits with bolt-on adapter designs for most generator models

Installation Overview

 Most installations require little to no modification thanks to a wide range of custom-designed adapters that bolt directly to existing yokes.

While some units may require more extensive adjustments, Cutsforth works directly with plant teams to ensure a smooth retrofit during a scheduled outage. A typical installation takes just 1–2 days.

We also provide illustrated guides, video tutorials, and customer support to walk users through brush replacement, lead positioning, and brush height setting.