1000 Kg Powdered Sugar Grinder

Description

Specifications & Features of a 1000 Kg Powdered Sugar Grinder

1. Capacity:

• Processing Capacity: 1000 kg/hour (1 ton/hour)
• Designed for continuous high-volume production.

2. Grinding Mechanism:

• Impact Mill / Pin Mill / Hammer Mill:
  • Uses high-speed rotating blades or pins to crush and grind sugar into a fine powder.
  • Some models use airflow cooling to prevent sugar from overheating and caramelizing.
• Mesh Size:
  • Adjustable between 100 – 200 mesh (75 – 150 microns), depending on the desired fineness.

3. Material of Construction:

• Stainless Steel (304 or 316):
  • Food-grade, corrosion-resistant, and hygienic.
  • Ensures compliance with food safety standards like GMP, FDA, HACCP.

4. Motor and Power:

• Motor Power: 15 kW – 50 kW (varies based on model)
• Voltage: 380V / 50Hz or customizable based on region
• Variable Speed Control: Some models allow speed adjustments to optimize grinding efficiency.

5. Feeding System:

• Automatic Feeding Conveyor:
  • Ensures a steady, uniform flow of sugar into the grinder.
  • Vibratory Feeders may be used to prevent clogging.

6. Collection & Dust Control:

• Cyclone Separator & Dust Collector:
  • Captures fine sugar dust, reducing waste and keeping the environment clean.
  • Prevents sugar loss and ensures compliance with industrial dust control regulations.

7. Cooling System (Optional):

• Air Cooling / Water Cooling Jacket:
  • Prevents overheating, which can cause sugar to melt or clump.
  • Ensures smooth, consistent powdered sugar output.

8. Automation & Control System:

• PLC & Touchscreen Control Panel:
  • Allows operators to monitor speed, temperature, and output.
  • Ensures precise control of grinding parameters.

9. Safety Features:

• Overload Protection: Prevents motor damage from excessive load.
• Explosion-Proof Design (Optional): Since sugar dust is combustible, some models include ATEX-compliant explosion-proof enclosures.
• Emergency Stop System: Enhances operator safety.

Applications of 1000 Kg Powdered Sugar Grinder

• Food Industry:
  • Bakery (for icing sugar, cake mixes)
  • Confectionery (chocolates, candies, sweet coatings)
  • Dairy (instant dissolving sugar for milk-based products)
• Pharmaceutical Industry:
  • Fine sugar processing for medicine formulations
• Chemical Industry:
  • Processing fine powders for industrial applications

Advantages of a 1000 Kg Powdered Sugar Grinder

• High Production Efficiency: Handles bulk sugar processing at 1000 kg/hr.
• Fine & Consistent Powder Quality: Adjustable mesh sizes allow flexibility in sugar fineness.
• Hygienic & Food-Grade Design: Stainless steel construction ensures compliance with food safety regulations.
• Reduced Waste & Dust Control: Integrated dust collection system minimizes sugar loss and maintains cleanliness.
• Cooling System Prevents Sugar Melting: Ensures smooth powder flow without lumps.
• Easy Cleaning & Maintenance: Removable parts facilitate quick cleaning and prevent contamination.