Vane Mist Eliminator

Vane Mist Eliminator

Valor Vane Mist Eliminator is a high-performance separation device designed to efficiently remove liquid droplets and mist from gas streams in industrial processes. Built with precision and backed by years of engineering expertise, Valor’s vane-type mist eliminators deliver outstanding performance across oil and gas, chemical, and power generation industries.

These eliminators consist of multiple closely spaced vanes arranged in a zigzag or curved pattern, creating a tortuous path for gas to flow through. As gas passes between the vanes, entrained liquid droplets are forced to change direction, causing them to collide, coalesce, and drain away under gravity. This design ensures high separation efficiency with minimal pressure drop, improving process reliability and reducing environmental pollution caused by liquid carryover.

Valor offers vane mist eliminators in a range of materials including stainless steel (304, 316, 904L, 2507), polypropylene (PP), Monel, Hastelloy, and titanium, making them suitable for corrosive, high-temperature, or heavy-duty environments. Each unit can be customized according to flow rate, gas direction, and installation space.

Manufactured using advanced techniques such as precision laser cutting, vane forming, and modular assembly, Valor’s vane mist eliminators guarantee consistent quality and long service life. With a complete in-house production line, Valor provides tailored solutions based on customer drawings or engineering requirements.

Key Features

• High mist removal efficiency with low-pressure drop.

• Up to 100% higher capacity than conventional wire mesh demisters.

• Resistant to fouling and corrosion.

• Strong mechanical design with high tensile strength.

• Custom-made designs for various tower configurations.

• Suitable for high liquid loads and wide operating ranges.

• Easy installation, cleaning, and maintenance.

Applications

Valor vane mist eliminators are widely used in:

• Crude oil refineries and gas processing plants.

• Chemical evaporators and scrubbers.

• Power generation units.

• Pulp mills and sugar factories.

• Phosphoric and sulfuric acid production.

• Steel mills and petrochemical facilities.

Working Principle

The vane mist eliminator functions by directing the gas through a series of curved vanes. The inertia of the liquid droplets forces them to impact the vane surfaces, where they merge into larger droplets and drain off. This mechanism ensures efficient droplet removal without causing turbulence or restricting gas flow.